Welcome! This guide provides clear, concise assembly instructions for your Pit Boss grill․ We’ll cover everything from unboxing to the initial start-up․ Follow these steps carefully to ensure a safe and successful grilling experience․
Embarking on the assembly of your new Pit Boss grill marks the beginning of countless delicious meals․ This guide is designed to simplify the process, ensuring even those new to grill assembly can confidently construct their smoker․ We’ll break down each step, providing clear, easy-to-follow instructions․ From attaching the legs to mounting the smokestack, no detail will be overlooked․
Before you begin, it’s crucial to carefully review the parts list and gather the necessary tools․ Safety is paramount, so always adhere to the precautions outlined in the manual․ Whether you’ve chosen the Austin XL, the Pro Series 1150, or the 700FB series, this guide will provide valuable insights․ Remember, proper assembly is key to optimal performance and longevity․ Get ready to transform a collection of parts into your backyard’s new centerpiece․
Preparing for Assembly
Prior to starting the assembly, preparation is key․ This includes unboxing, inventorying parts, gathering necessary tools, and understanding safety precautions․ A well-prepared workspace ensures a smooth and efficient assembly process․
Unboxing and Parts Inventory
Carefully unbox your Pit Boss grill, ensuring not to damage any components during the process․ Lay out all the parts on a protected surface, such as cardboard, to prevent scratches․ Refer to the parts list in your owner’s manual and meticulously inventory each item․
This includes the grill body (or barrel smoker), hopper, legs, smokestack, cooking grates, heat deflector, grease tray, and all necessary hardware like nuts, bolts, screws, and washers․ Verify that you have all the required pieces before proceeding with the assembly․ Shortages or damaged parts should be reported to Pit Boss Customer Care immediately․
Double-checking the inventory now will save time and frustration later․ Organize the hardware into separate containers for easy access․ Familiarize yourself with each part’s function to streamline the assembly․ If you encounter any discrepancies, contact your dealer or Pit Boss directly for assistance․ A thorough inventory ensures a smooth assembly․
Tools Required for Assembly
Before beginning the assembly of your Pit Boss grill, gather the necessary tools to ensure a smooth and efficient process․ A standard set of tools will typically suffice, but having them readily available will save time and prevent frustration․
Essential tools include a Phillips head screwdriver, a flathead screwdriver, an adjustable wrench or a set of combination wrenches, and a socket set․ A rubber mallet can be helpful for gently tapping parts into place without causing damage․ Consider using a power drill with appropriate screwdriver and socket attachments to speed up the process, but be cautious not to overtighten screws․
A pair of pliers can be useful for gripping and manipulating small parts․ Work gloves are recommended to protect your hands from sharp edges and potential injuries․ Having a level on hand will ensure that your grill is properly balanced once assembled․ Finally, a well-lit workspace is crucial for visibility and safety during assembly․
Safety Precautions During Assembly
Prioritizing safety during the assembly of your Pit Boss grill is paramount to prevent injuries and ensure a secure grilling experience․ Before you begin, carefully read through the entire assembly manual provided by Pit Boss, paying close attention to all warnings and safety guidelines․
Always wear appropriate safety gear, including work gloves to protect your hands from sharp edges and potential cuts․ Safety glasses are also recommended to shield your eyes from flying debris․ Ensure that you are working in a well-ventilated area to avoid inhaling fumes or dust particles․
When lifting heavy components, such as the grill body or hopper, enlist the help of another person to prevent strain or injury․ Be mindful of pinch points and avoid placing your hands or fingers in areas where parts may suddenly shift or move․ Keep children and pets away from the assembly area to prevent accidents․ After assembly, double-check all connections and fasteners to ensure they are secure before using the grill․
Assembly Steps
This section details the step-by-step process of assembling your Pit Boss grill․ Follow each instruction carefully, using the provided hardware․ Ensure all connections are secure before proceeding to the next step․
Attaching the Legs to the Barrel
Before you begin, ensure you have ample space and a soft surface, like cardboard, to protect the grill’s finish․ Carefully lay the grill barrel on its side, ensuring the hopper end is facing upwards to prevent any damage․ With a helper, carefully align the leg assembly with the designated mounting points on the barrel’s underside․
Using the appropriate bolts and washers from your parts kit, secure each leg to the barrel․ Tighten the bolts gradually in a crosswise pattern to ensure even distribution of weight and prevent any strain on individual mounting points․ Double-check all connections for tightness to provide a stable base․ Note: For heavier models, this step requires two people․ The barrel smoker will slide down and over the leg assembly․ Remember to consult your specific model’s instruction manual for any variations․
Installing the Hopper
The hopper, which holds the wood pellets, is a crucial component․ Carefully position the hopper against the designated area on the grill barrel, ensuring the auger tube aligns correctly with the opening․ Using the provided screws, attach the hopper to the barrel․ Ensure a snug fit to prevent pellet spillage․
Connect any electrical wiring associated with the hopper, referring to your model’s wiring diagram for correct connections․ Secure the hopper lid and test its functionality, ensuring it opens and closes smoothly․ Once the hopper is securely mounted, visually inspect all connections to confirm proper alignment and stability․ This step completes the core functionality setup, paving the way for the smokestack installation and final pre-use checks․ Remember to keep the manual nearby for reference․
Mounting the Smokestack
The smokestack plays a vital role in regulating airflow and exhaust․ Locate the designated mounting point on the grill barrel, typically opposite the hopper․ Align the smokestack base with the mounting point, ensuring a secure fit․ Using the appropriate screws, fasten the smokestack to the barrel․ Tighten the screws evenly to prevent leaks or instability․
Verify that the smokestack damper (if equipped) moves freely, allowing you to control the airflow․ A properly installed smokestack ensures optimal smoke circulation and temperature control within the grill․ Double-check all connections for tightness and stability․ With the smokestack securely mounted, your grill is nearing completion․ Proceed to the post-assembly steps for seasoning and initial start-up․
Specific Pit Boss Models
Pit Boss offers diverse grill models, each with unique assembly nuances․ The following sections provide model-specific instructions for popular grills․ Consult your model’s manual for precise details and diagrams to ensure proper assembly․
Pit Boss Austin XL Assembly
The Pit Boss Austin XL, a popular pellet grill, requires careful assembly․ Begin by attaching the legs to the barrel, ensuring they are securely fastened․ Next, install the hopper, making sure it aligns correctly with the auger․ The smokestack should then be mounted, followed by the grease management system․ Consult the detailed assembly video for the Austin XL to visually guide you through each step․
Pay close attention to the placement of screws and bolts, using the correct size for each connection․ When lifting the barrel onto the leg assembly, it is recommended to have a second person assist you due to the weight․ Double-check all connections to ensure stability and safety before proceeding․
Once assembled, inspect the grill for any loose parts or misalignments․ Properly assembling the Austin XL is crucial for optimal performance and longevity․ Refer to the owner’s manual for specific torque specifications․ This ensures secure fastening without over-tightening․ Enjoy your grilling!
Pit Boss Pro Series 1150 Assembly
Assembling the Pit Boss Pro Series 1150 pellet grill involves a methodical approach․ Begin by unboxing all components and verifying the parts list․ First, attach the legs to the main body, ensuring they are securely bolted․ The Pro Series 1150 features a unique design, so pay close attention to the alignment of the leg supports․ Next, install the side shelves and hopper, following the instructions closely․ The hopper should fit snugly and securely․
Then, connect the digital control panel and ensure all wiring is properly connected․ Mount the smokestack and grease management system, ensuring they are correctly positioned․ Refer to the Pro Series 1150 assembly video for a detailed walkthrough․
Finally, double-check all connections and ensure the grill is stable before use․ The assembly process can be simplified by having a second person assist with lifting heavier components․ Proper assembly guarantees optimal performance and safety․ Consult the owner’s manual for torque specifications․ Enjoy grilling!
Pit Boss 700FB Series Assembly
The Pit Boss 700FB Series assembly is straightforward, designed for easy setup․ Start by carefully unpacking all components, referencing the parts list to ensure everything is present․ Begin by attaching the legs to the grill body, ensuring they are firmly secured with the provided hardware․ Place the grill body gently on its side, not the hopper end, using cardboard to prevent scratches․
Next, install the hopper assembly, making sure the auger is correctly aligned․ Connect the digital control panel, ensuring all wires are properly attached․ Proceed to mount the smokestack and grease drain system, ensuring proper alignment; Refer to the 700FB assembly video for detailed visual guidance․
Carefully lift the barrel smoker up and onto the leg assembly․ This step might require two people for safety․ Once the barrel is properly seated, double-check all connections and tighten any loose bolts․ Following these steps will ensure a safe and efficient grilling experience․ Proper assembly is crucial for optimal performance․ Enjoy your new Pit Boss 700FB!
Post-Assembly
Following assembly, the crucial steps involve the first-time start-up and seasoning process․ Correctly seasoning your Pit Boss ensures optimal performance and longevity․ Refer to the manual for detailed instructions․
First Time Start-Up and Seasoning
Once your Pit Boss grill is fully assembled, it’s essential to properly season it before the first use․ This process removes any manufacturing oils and helps to protect the grill from rust, ensuring it lasts for years․ Seasoning also enhances the flavor of your future cooks․
Begin by thoroughly cleaning the cooking grates with hot, soapy water․ Rinse them well and dry completely․ Next, apply a thin coat of cooking oil, such as vegetable or canola oil, to all interior surfaces of the grill, including the grates, cooking chamber, and diffuser plate․
Now, it’s time to start up the grill․ Fill the hopper with wood pellets and follow the start-up procedure outlined in your owner’s manual․ Typically, this involves setting the temperature to the highest setting (usually around 400-450°F) and allowing the grill to run for at least 45 minutes to an hour․ This high heat will bake the oil onto the metal surfaces, creating a protective layer․ After seasoning, let the grill cool completely before using it for cooking․
